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Semi-auto Powder Coating Line with Overhead Carriage

- Semi-automatic powder coating line with overhead carriage track system is specially suitable for high productivity requirement but with limited factory space and budget. 
- We provide professional service of powder coating line designing, manufacturing, assembling, commissioning and training for oversea countries
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Semi-automated Powder Coating Line with Overhead Carriage System

Powder coat spraying by automatic guns and booth system, transportation from booth to oven by manual track system, which ensures high production efficiency and uniform coating quality based on limited space and budget. This semi-automatic powder coating line supports for batch productions of long length profiltes, metal frames, iron chairs or ther furniture products etc.

Semi-automated Powder Coating Line

0825+800D  track oven (2) - 副本


Semi-automated Powder Coating Line Working Steps

1) Load batches of workparts on the tracks, manually pull one batch workparts to the powder booth conveyor track

2) Once the workparts start entering into the spray booth, they will be automatically transported by conveyor system.

3) At the same time, automatic powder guns and reciprocators perform for uniform powder spraying in the automatic recovery booth.

4) After powder spraying, the workparts will arrive at the exit track of the booth, then repeat step 1, pull other batches into the spray booth one by one

5) After finishing the the spraying jobs, all tracks loaded with batches of coated workparts,  they will be together pulled into the oven entrance station through overhead carriage system, which makes it easy and effortless.

6) Pull the coated parts into the oven through track hangers for powder curing process

7) Unloaded the workparts.


Semi-automated Powder Coating Line Configurations & Features

automatic powder coating guns

Automatic Powder Coating Guns

1)A central control cabinet combines all powder gun controllers for integrated operation, enbales to set parameters only at one host unit to control whole system.

2)The COLO-800D powder coating unit with latest technology delivers flexibile and precise operation, with 3 intelligent options for flat parts, complex parts, recoating jobs, suitable for beginners.

3)The 100kv spray gun powerfully charge powders that delivers high transfer efficiency, increase powder utilization.

4)Kafan advanced powder coating machines offers consistent and uniform thickness of powder coverage, even for most complex shape parts.


automatic powder coating reciprocator

Powder Coating Reciprocator

1) Frequency-adjustable powder coating gun mover is specially designed for high quality and high productivity automatic powder coating application.

2) Allows carrying 2-12 pcs powder spray guns for reliable and quiet reciporcating 

3) Stable movenment for increased uniformity and reduced powder consumption.

4) Intelligent and digital control system allows quick job changes, witj 80 storable programs for automatic selection of stroke and speed  for different parts individually.

5)Three maximum stroke length sizes for choice- 1.5m, 2m, 2.5m.


automatic powder coating feed center

Powder Feed Center

1) Powder feed center works in the powder coating line that connects powder recovery booth and spray gun for continuously powder recycling and feeding.

2) The oversprayed powders from booth will be transferred to this system, firstly sieved by vibratory sieving section then drop into the big hopper mixed with fresh powders.

3) A big volume closed powder container suppots for high speed powder coating line without any powder escaping.

4) PLC system with touch screen integrates all functions you need. It control everystep of powder coating line, such as powder feeding, powder spraying, powder recovery, equipment and pipe cleaning, etc


3

Automatic Tunnel Powder Coating Booth

1)The automatic powder coating booth designed with double coating station is an efficient solution to handle long length, complex shaped workparts

2)Configured with double filter recovery system for powder collection which ensures high recycling rate and a dustless workshop.

3)Applies PLC control Monitoring the whole range of components, controls all parameter and stores important data. 

4) A removable hopper beneath the filter module will collect the released powders from cartridge filters, installed with recovery pumps thus powders can be automatically transferred to powder center for recycling.

5)The compact structure takes up limited space which is friendly to small factories. 



tracks

Manually-pull Overhead Carriage System

1). Using the carriage easily slide the batches of workparts from booth station to oven station, extremely effortless and more efficient.  

2) Only requires one operator just pulling or pushing the heavy elements.

3).The easy transport system incorperates I beam tracks, X348 loading trolley, vertical support frames, etc.

4). There are limit switch locks which could stricltly align the carriage tracks with oven/booth tracks, which enables smoothly move the workparts in and out of the oven/booth

3. Equipped with X348 trolley to load workparts, whose single-point loading capacity is up to 100kgs


track oven

Batch Powder Coating Oven with Tracks

1) This powder coating oven designed wth top tracks allows batch conveyed workparts entering for powder curing

2) Made of 100mm thick rock wool board, the oven keeps good heat preservation. 

3) Combines a high performance circulation fan cycles hot air ensuring heat uniformly that results quality curing effect.

4) The powder-coating oven is easy to operate thanks to the PLC control unit with, it offers all features and flexibilities to achieve precise heating process.

5) The heating source of powder coating oven can be electric, gas or diesel, Gas heating is more recommended , as it features quck-heating, energy-saving, reducing operating cost and curing more parts everyday.


Semi-automated Powder Coating Line Specifications for Reference

Design Principle
Processed Workparts Aluminum Profiles, Furniture Products, Construction Materials, etc.
Required Factory Working Space L>30m, W>12m
Powder Spray Booth
Type Automatic Conveyor Type
Working Dimension Width800mm x Depth4000 x Height2000mm
Overall Dimension Width1200mm x Depth2580 x Height5000mm
Powder Recovery Stage Cartridge Filters, 2 Stages, 12pcs
Circulation fan 5.5kw/set, 2 sets total
Powder Coating Equipment
Automatic Powder Guns COLO-800D, 8 pcs
Manual Powder Guns COLO-800D, 2 pcs
Central Contral Cabinet 1 set
Powder Coating Reciprocator COLO-2000D, 2sets.
Powder Curing Oven
Type Pass Through Type with Overhead Tracks
Internal Working size: Width1800 * Height2100 * Depth7000 mm
Heating Source Electric / Gas /Diesel (for choice)
Heating Time & Temperature Warm-up time: 15-30 min. (180° C), Max.250° C
Circulation Fan 7.5kw, 1 set
Insulation Material 100mm thick rockwool board Interlayer



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